China wholesaler High Precision CNC Machined Aluminum Motorcycle Sprocket

Product Description

Product Description

High Precision CNC Machined Aluminum Motorcycle Sprocket

CNC Processing Sprocket
Aluminum Sprocket
High Quality Sprocket
Can do several colors & can custom according to customer’s request

Material: Aluminum, Steel, Zinc, Brass, Plastic

Surface Treatment: Nickel plating, Zinc plating, Chrome plating, Anodizing, black coating, mill

Tolerance: +/-0.01 mm

Inspection: Every single product at least 5 times of inspection processes

Package: Plastic bag, Bubble bag, box, carton, wooden case, skin packing

Shipment terms: As per customized specifications

Description: High-quality, rich manufacturing experience

We have implemented a strict and complete quality control system, which ensures that each product can meet quality requirements of customers. Besides, all of our products have been strictly inspected before shipment.

Equipment List :

Equipment Quantity
CNC machining centre 26(contain 5axis 4axisprocessing centre)
CNC milling machine 2
CNC lathe 15
Cutting machine 4
Three – Comero 1
Image Mapping Apparatus 1
Welding machine 4
Punch 2
Blister packaging machine 1
Vibratory Be-burring machine 2
Other machine 30

 

Detailed Photos

Inspection Process

Production Process

Batch Production

Gallery of Motorcycle Parts

 

Company Profile

 

When it comes to motorcycle parts and kits, CZPT has it all! We focus on custom motorcycle parts in the replacement and modification market. Here you will find the best prices and the fastest customization samples in the motorcycle industry!

 

We have a large selection of replacement motorcycle wheel hub, motorcycle triple tree clamp, motorcycle thumb throttle, motorcycle handlebar, chain adjuster, engine cover set, motorcycle link guard, motorcycle handle bar clip on, motorcycle handlebar riser, knurled foot peg, mixture cnc adjuster screw, motorcycle gear shift lever, motorcycle kick stand, motorcycle oil cap, motorcycle radiator guard, rear disck guard, motorcycle sprocket and carrier, motorcycle vent hose, motorcycle foot brake lever, and speedway product. There is plenty more where that came! CZPT motorcycle parts truly has everything you need. It’s Go Season, and CZPT is here for all the off road motorcycle parts needed to get your motorcycle going!

 

 

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After-sales Service: 7 Days
Warranty: 6 Months
Type: Motorcycle Body Parts
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

aluminum sprocket

Can I replace steel sprockets with aluminum sprockets in an existing system?

Yes, in many cases, you can replace steel sprockets with aluminum sprockets in an existing mechanical system. However, there are several important factors to consider before making the switch:

1. Load Capacity: Ensure that the aluminum sprockets you intend to use have a sufficient load-carrying capacity for the application. Aluminum sprockets are generally lighter and may have lower load capacities compared to their steel counterparts. If the system operates under heavy loads, ensure the aluminum sprockets can handle the required forces.

2. Material Compatibility: Consider the compatibility of the aluminum sprockets with other components in the system. The chain, shafts, and other elements should be compatible with aluminum sprockets. Mixing incompatible materials may lead to premature wear and failure.

3. Speed and Performance Requirements: Evaluate the speed and performance requirements of the system. Aluminum sprockets can work well in many applications, but they may not be suitable for high-speed or high-performance systems. Determine if the aluminum sprockets can meet the required performance specifications.

4. Corrosion Resistance: Take into account the environmental conditions in which the system operates. If the environment is corrosive or exposes the sprockets to moisture, chemicals, or other corrosive agents, stainless steel sprockets may be a better option as they offer superior corrosion resistance compared to aluminum.

5. Weight Considerations: Aluminum sprockets are significantly lighter than steel sprockets. If reducing the overall weight of the system is a priority, aluminum sprockets may be a favorable choice, especially in applications where weight is critical, such as in aerospace or automotive industries.

6. Cost: Evaluate the cost-effectiveness of the replacement. Aluminum sprockets may have higher upfront costs than steel sprockets, but they could provide cost savings in terms of energy efficiency and reduced maintenance due to their lightweight nature and resistance to corrosion.

7. Consult Manufacturer or Engineer: Before making any changes to the system, it is advisable to consult with the sprocket manufacturer or a qualified engineer. They can provide guidance on the compatibility, feasibility, and potential benefits of switching from steel to aluminum sprockets in your specific application.

Overall, replacing steel sprockets with aluminum sprockets can be a viable option in many cases, especially when weight reduction, corrosion resistance, and cost savings are significant considerations. However, it is essential to thoroughly assess the specific requirements of your system and ensure that the chosen aluminum sprockets can meet those demands effectively and safely.

aluminum sprocket

How do I calculate the required torque for an aluminum sprocket system?

Calculating the required torque for an aluminum sprocket system involves considering various factors to ensure the system’s proper functioning and efficiency. The torque requirement depends on the application’s specific parameters, such as the load, speed, and power transmission requirements. Here’s a step-by-step guide to calculating the required torque:

Step 1: Determine the Load: Identify the load that the sprocket system needs to transmit or rotate. This could be the weight of the machinery or the force required to move the load in a conveyor system, for example.

Step 2: Calculate the Torque for the Load: To calculate the torque required to move the load, use the formula: Torque (T) = Load (F) x Distance (D). The load should be in units of force (e.g., Newtons or pounds), and the distance should be in units of length (e.g., meters or feet).

Step 3: Account for Friction and Efficiency: Consider any frictional losses in the system, such as bearing friction or chain friction. Also, take into account the system’s efficiency, as not all the input torque may be converted into useful output torque.

Step 4: Calculate the Torque for Acceleration (if applicable): If the system requires acceleration, you need to account for the additional torque required to accelerate the load. The formula for torque due to acceleration is: Torque (T) = (0.5 x Load (F) x Distance (D) x Acceleration (A)) / Time (t).

Step 5: Determine the Torque for Overcoming Inertia (if applicable): If the system involves rotating masses, such as flywheels or rotating parts, the torque required to overcome the inertia during start-up or sudden changes in speed needs to be considered. The formula for torque due to inertia is: Torque (T) = (Inertia (I) x Angular Acceleration (α)).

Step 6: Sum Up the Torque Requirements: Add up all the torque values calculated in steps 2 to 5 to get the total required torque for the aluminum sprocket system.

Step 7: Safety Factor: It’s essential to include a safety factor to account for any unexpected loads or variations in the application. The safety factor typically ranges from 1.2 to 2, depending on the level of certainty required for the application.

Keep in mind that the sprocket system’s torque requirement may vary during operation, so it’s crucial to consider the peak and continuous torque values to ensure the system’s reliability and longevity. Additionally, consulting with a qualified engineer or sprocket manufacturer can provide valuable insights and assistance in calculating the required torque for your specific aluminum sprocket system.

aluminum sprocket

Can you explain the properties of aluminum that make it suitable for sprocket manufacturing?

Aluminum possesses several properties that make it a suitable material for sprocket manufacturing:

1. Lightweight: Aluminum is known for its low density, making it significantly lighter than steel. This property is advantageous in applications where reducing weight is crucial to improve overall system efficiency, such as bicycles, motorcycles, and aerospace components. The lightweight nature of aluminum sprockets also reduces the rotational mass, leading to better acceleration and energy efficiency.

2. Corrosion Resistance: Aluminum naturally forms a thin, protective oxide layer on its surface when exposed to air. This oxide layer acts as a barrier against corrosion, protecting the metal from rust and other forms of degradation. As a result, aluminum sprockets are well-suited for outdoor applications, marine environments, and other situations where exposure to moisture and chemicals is common.

3. Machinability: Aluminum is highly machinable, meaning it can be easily shaped, cut, and formed into complex geometries with precision. This makes it cost-effective and efficient for manufacturing intricate sprocket designs with various tooth profiles.

4. Thermal Conductivity: Aluminum has excellent thermal conductivity, which allows it to dissipate heat quickly. In high-speed applications or systems where heat generation is a concern, aluminum sprockets can help manage and reduce thermal buildup, minimizing the risk of overheating and thermal expansion-related issues.

5. Electrical Conductivity: Aluminum is a good electrical conductor, making it suitable for applications where electrical conductivity is required. However, this property is less relevant in sprocket applications, where the primary concern is mechanical performance.

6. Recyclability: Aluminum is highly recyclable without compromising its properties. This makes it an eco-friendly choice for sprocket manufacturing, contributing to sustainability and environmental conservation efforts.

7. Cost-Effectiveness: Aluminum is generally more affordable than many other metals, including steel. Its cost-effectiveness makes aluminum sprockets an attractive option for various industries, especially when seeking lightweight solutions without sacrificing performance.

Despite its favorable properties, aluminum does have some limitations in certain high-stress and heavy-load applications. In such cases, steel sprockets may be preferred due to their higher strength and wear resistance.

Conclusion:

The properties of aluminum, including its lightweight nature, corrosion resistance, excellent machinability, thermal conductivity, electrical conductivity (though less relevant in sprocket applications), recyclability, and cost-effectiveness, make it a suitable material for sprocket manufacturing. Aluminum sprockets are particularly well-suited for applications that benefit from reduced weight, corrosion resistance, and efficient heat dissipation.

China wholesaler High Precision CNC Machined Aluminum Motorcycle Sprocket  China wholesaler High Precision CNC Machined Aluminum Motorcycle Sprocket
editor by Dream 2024-05-15

Aluminum Sprocket

As one of the aluminum sprocket manufacturers, suppliers, and exporters of mechanical products, We offer aluminum sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of aluminum sprockets.

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