China Professional Powder Metallurgy CNC Machined High Performance Aluminum Main Gear and Drive Sprocket air compressor lowes






China Professional Powder Metallurgy CNC Machined High Performance Aluminum Main Gear and Drive Sprocket for Air Compressors

China Professional Powder Metallurgy CNC Machined High Performance Aluminum Main Gear and Drive Sprocket for Air Compressors

Product Description

Excellent Powder Metallurgy Parts – Metallic Sintered Components

We offer a diverse range of powder metallurgy parts, including iron-based and copper-based components, all crafted with top-notch quality and competitive pricing. Simply send us your drawing or sample, and we will manufacture according to your specific requirements. If you are interested in our products, please do not hesitate to contact us. We are committed to providing the best quality and service.

How We Work with Our Clients

1. For Design Experts or Large Companies with Engineering Teams:

We prefer to receive a complete RFQ pack, including drawings, 3D models, quantities, and pictures.

2. For Start-Up Companies or Newcomers to Engineering:

Just send us your idea, and you don’t even need to know what casting is. We will guide you through the process.

3. Prompt Response:

Our sales team will reply within 24 hours to confirm further details and provide an estimated quote time.

4. Evaluation and Offer:

Our engineering team will evaluate your inquiry and provide our offer within the next 1-3 working days.

5. Technical Communication:

If required, we can arrange a technical communication meeting with our engineers at any time.

Place of Origin: Jiangsu, China
Type: Powder Metallurgy Sintering
Spare Parts Type: Powder Metallurgy Parts
Machinery Test Report: Provided
Material: Iron, Stainless Steel, Copper
Key Selling Points: Quality Assurance
Mould Type: Tungsten Steel
Material Standard: MPIF 35, DIN 3571, JIS Z 2550
Application: Small Home Appliances, Locksets, Electric Tools, Automobiles
Brand Name: OEM Service
Plating: Customized
After-Sales Service: Online Support
Processing: Powder Metallurgy, CNC Machining
Powder Metallurgy: High Frequency Quenching, Oil Immersion
Quality Control: 100% Inspection

The Advantage of Powder Metallurgy Process

1. Cost Effective

The final products can be compacted using powder metallurgy methods, significantly reducing material waste and production costs.

2. Complex Shapes

Powder metallurgy allows for the creation of complex shapes directly from the compacting tooling, such as teeth, splines, and profiles, without additional machining operations.

3. High Precision

Achievable tolerances in the perpendicular direction of compacting are typically IT 8-9 as sintered, improvable up to IT 5-7 after sizing.

4. Self-Lubrication

The interconnected porosity of the material can be filled with oils, resulting in self-lubricating bearings that provide constant lubrication.

5. Green Technology

The manufacturing process of sintered components is eco-friendly, with very low material waste, recyclable products, and good energy efficiency.

Other Product Businesses

EVER-POWER GROUP supplies a broad range of industrial products, including agricultural gearboxes, power output shafts, sprockets, fluid couplings, worm gear reducers, gears and racks, roller chains, pulleys, planetary gearboxes, timing pulleys, and bushings. We are committed to high-quality products, competitive prices, and excellent service. Customers are welcome to provide drawings and samples for customization.

FAQ

Q1: What type of payment is accepted?

A: Usually, you should prepay 50% of the total amount. The balance should be paid off before shipment.

Q2: How do you guarantee high quality?

A: We conduct 100% inspections. We have Carl Zeiss high-precision testing equipment and a testing department to ensure every product’s size, appearance, and pressure test meet high standards.

Q3: How long will it take you to reply?

A: We will contact you within 12 hours as soon as we can.

Q4: How about your delivery time?

A: Generally, it will take 25 to 35 days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order. If the item is non-standard, we have to consider an extra 10-15 days for tooling/mold manufacturing.

Q5: Can you produce according to the samples or drawings?

A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.


All the content of the page is from the Internet, the content is only as a reference for product selection, our products are replacement parts and not original spare parts; we are not the holder of the original trademarks of the content, our products are only suitable for after-sales replacement parts and not original spare parts, our replacement parts can be perfectly adapted to the original spare parts; if you need to buy original spare parts, please contact the original factory to buy. If you want to buy original spare parts, please contact the original supplier for purchase.

Performance Characteristics of Aluminum Sprocket

Aluminum sprockets are renowned for their superior performance characteristics which make them a preferred choice in various industries. Below are detailed descriptions of these characteristics:

Lightweight

Aluminum sprockets are significantly lighter than their steel counterparts, reducing the overall weight of machinery and contributing to improved efficiency and speed.

Corrosion Resistance

The natural oxide layer on aluminum offers excellent resistance to corrosion, making aluminum sprockets durable and long-lasting even in harsh environments.

High Strength-to-Weight Ratio

Despite being lightweight, aluminum sprockets maintain a high strength-to-weight ratio, providing robust performance without compromising on the structural integrity of the machinery.

Heat Dissipation

Aluminum has excellent thermal conductivity, which allows for better heat dissipation during operation, preventing overheating and extending the lifespan of the sprocket.

Types and Characteristics of Aluminum Sprocket

Aluminum sprockets come in various types and characteristics, each designed to fulfill specific requirements and applications. Below are the main types and their unique qualities:

Standard Aluminum Sprockets

These sprockets are commonly used in general machinery and offer a balance between performance and cost.

High-Performance Aluminum Sprockets

Designed for high-speed and high-load applications, these sprockets are optimized for performance and durability.

Custom Aluminum Sprockets

Tailored to specific requirements, custom aluminum sprockets can be designed in various shapes, sizes, and configurations to meet unique operational needs.

Advantages of Aluminum Sprocket Made of Different Materials

Aluminum sprockets can be made from various aluminum alloys, each offering distinct advantages:

6061 Aluminum Alloy

Known for its excellent mechanical properties, 6061 aluminum alloy provides a good balance of strength, toughness, and corrosion resistance.

7075 Aluminum Alloy

This high-strength aluminum alloy offers superior performance in high-stress applications, making it ideal for racing and performance vehicles.

5052 Aluminum Alloy

With its outstanding corrosion resistance, 5052 aluminum alloy is typically used in marine and industrial applications where exposure to harsh environments is common.

Application of Aluminum Sprocket in Various Fields

Aluminum sprockets find wide applications across multiple industries, demonstrating their versatility and critical importance:

Automotive Industry

In the automotive sector, aluminum sprockets are used to enhance vehicle performance and efficiency due to their lightweight and strength properties.

Racing and Performance Vehicles

High-performance aluminum sprockets are preferred in racing vehicles for their ability to withstand high loads and speeds, contributing to improved performance and durability.

Industrial Machinery

Aluminum sprockets are employed in industrial machinery for their corrosion resistance and high strength-to-weight ratio, ensuring long-term reliability.

Robotics and Automation

In robotics and automation, aluminum sprockets provide precise and efficient movement, essential for the performance of automated systems.

Sports Equipment

Aluminum sprockets are used in various sports equipment, including bicycles and fitness machines, to enhance performance through reduced weight and increased strength.

Future Development Trends and Opportunities

The future of aluminum sprockets looks promising with several emerging trends and opportunities:

Advanced Materials

Research and development in advanced aluminum alloys and composite materials will lead to sprockets with even higher performance and durability.

Innovative Manufacturing Techniques

Innovations in manufacturing, such as 3D printing and precision machining, will allow for more complex and optimized sprockets designs.

Green Technologies

The push for eco-friendly solutions will drive the demand for lightweight aluminum sprockets, contributing to reduced energy consumption and environmental impact.

Choosing a Suitable Aluminum Sprocket

Selecting the right aluminum sprocket involves several considerations:

Clear Requirements

Define the operational requirements, including load, speed, and environmental conditions, to choose a sprocket that meets the specific needs.

Material Selection

Select the appropriate aluminum alloy based on the desired balance of strength, weight, and corrosion resistance.

Design Optimization

Optimize the sprocket design for the application, considering factors such as tooth profile, pitch, and overall dimensions.

Suppliers and After-Sales Service

Choose reputable suppliers that offer comprehensive after-sales support and warranties to ensure reliability and peace of mind.

Cost-Effectiveness

Evaluate the cost-effectiveness of the sprocket, considering both the initial purchase price and the long-term operational benefits.

Quality Control

Ensure rigorous quality control measures are in place to guarantee the performance and durability of the sprocket.

Conclusion

Aluminum sprockets are a critical component in various industries due to their exceptional performance characteristics. Their lightweight, high strength-to-weight ratio, and excellent corrosion resistance make them a preferred choice for automotive, industrial, and high-performance applications. By understanding the different types of aluminum sprockets and their unique advantages, and by carefully selecting the right sprocket based on specific requirements, businesses can achieve optimal performance and efficiency. The future development of aluminum sprockets looks promising, with advancements in materials and manufacturing techniques paving the way for even greater opportunities and innovations.

Author: Dream

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Aluminum Sprocket

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