China OEM Motorcycle Bajaj100 Buffer Body Rear Sprocket Seat CZPT Body

Product Description

Honda C50, C70, CD70, DAX70, C90, CD90, H100, C100, C110, C100-BIZ, CB100, CD100, CD DELUXE, CD DAWN,  MB100, XL100, S110, CB125, CB150, CB200, CD125, CG125, CG150, CG200, CG250, CZPT 125, CZPT 2000, CZPT 150, NX125, XL125, XL125R, XLR125, GL145, GL150, CGL125, CGL150, CBX150, NXR125 BROS, NXR150 BROS, NXR200 BROS, CBX200, NX200, TRX200, XL200, XL200R,XR200,XR250, CB250, XL250, CBR250, NX250, CBX250, XL250, NX250, TRX350, CB400, CBR400, GY200,AKT125,STX125,STX,mio,WAVE110,KYY,CBF150
Suzuki A80, A100, AX100, AX4, AX115, AG100,  GP100, TS100Z, TS125, TS185, TS185ER,  AX115, FD115, EN125, GN125, GN125H, GP125, GS125, TR125, SMASH, EN125-2A,HJ110,HJ125
Yamaha V80, YB80, DT100, DX100, RS100, RX100, RX115, RX125, RX135, RXK, YB100, DT125, DT125T, DT125K, DT125R, RD125, RS125, SR125, TZR125, YB125, XT125, YBR125, RX135, RXZ135, DT150, SR150, DT175, DT180, SR250, XT250, DT175K 6H, DT175K 
Others BAJAJ:
BAJAJ BOXER BM, BAJAJ BOXER CT, BAJAJ BOXER BM150, CT100, BAJAJ DISCOVER 100, DISCOVER 125, DISCOVER 135.BM150
PULSAR 135, PULSAR 150, PULSAR 180, PULSAR 200, PULSAR 220,
ITALIKA:
DS150, GS150, GTS175, XS125, DS125, WS150, WS175, FT110, FT125, FT150, AT110, XT110, DM150, RT180, RT200,
AKT:
AK110, AKT110, AK125, AKT125, AKT 125 SPORT, AKT 125 TT, AK200, AKT200 SM.
GENESIS:
GXT200, XM150GY, XM200GY, ZX150, HJ125-7, HJ125-7 SPORTS, GX110, GX150, HJ125-7A, HJ125-2D,
HJ125-2, QINGQI200,
SHINERAY:
XY200GY-1, XY200GY-2, XY200GY-3, XY200GY-4, XY200GY-5, XY200GY-6, XY200GY-7, XY200GY-8,
XY200GY-9, XY200GY-10, 
OTHERS:
MT110, JH110, JS110, GY6 125, GY6 150, GY6 80, GY6 60, ENDURO 150, ENDURO 200, HORSE, HORSE II, JAGUAR, OWEN, LEON, TX200, ARSEN, ARSEN II, GY200, HAOJUE, XIHU (WEST LAKE) DIS.,SENKO, SUKIDA, SENCO, TVS STAR, TVS STAR SPORTS, SPEED 200, MATRIX 150

FAQ Q1: Are you a manufacturer or a trading company? A1: CZPT is an OEM die-casting mold manufacturing factory Q2. Why is our price competitive with others? A2: We are an exporter specializing in manufacturing motorcycle parts in China after years of hard work. We hope to establish a CZPT business relationship with you, brand our products, so we have the most reasonable prices. Q3. Can you provide samples? A3: We can provide samples Q4. When is the delivery time of production? A4: To be honest, it depends on the quantity you order and the season. About 20 to 30 working days. Generally speaking, we recommend that you start your inquiry 2 months before the date you want the goods. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Quality Assurance 1 Year
Warranty: 6months
Type: Sprocket
Samples:
US$ 2.4/Piece
1 Piece(Min.Order)

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BAJAJ100 buffer
Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

aluminum sprocket

Can aluminum sprockets be used in high-load and high-speed applications?

Aluminum sprockets can be used in certain high-load and high-speed applications, but there are important considerations and limitations to be aware of:

1. Load Capacity: Aluminum sprockets have a lower load-carrying capacity compared to steel sprockets. While they are suitable for light to moderate loads, they may not be ideal for extremely heavy loads. High-load applications should be evaluated carefully to ensure that the sprockets can handle the required forces without experiencing premature wear or failure.

2. Wear Resistance: Aluminum has lower wear resistance than steel, which can be a concern in high-load applications. The sprockets may experience faster wear when subjected to heavy loads, potentially leading to shorter service life.

3. High-Speed Applications: Aluminum sprockets are generally well-suited for high-speed applications, especially in machinery where weight reduction and lower inertia are critical for improved performance and energy efficiency. Their lightweight nature allows for faster acceleration and deceleration, making them suitable for certain high-speed conveyor systems, bicycles, and other vehicles.

4. Heat Dissipation: In high-speed applications, aluminum sprockets may generate more heat compared to steel sprockets due to their lower thermal conductivity. Adequate heat dissipation measures should be in place to prevent overheating and potential damage.

5. Material Selection: The choice of aluminum alloy is crucial for high-load and high-speed applications. Some aluminum alloys offer better mechanical properties and wear resistance than others. For more demanding applications, specialized heat-treated or hardened aluminum alloys may be used to enhance strength and durability.

6. System Compatibility: When considering aluminum sprockets for high-load and high-speed applications, it’s essential to ensure that the entire system is compatible with the sprockets. This includes the chain, bearings, shafts, and other components. All elements of the system should be designed to handle the anticipated loads and speeds.

7. Lubrication and Maintenance: Proper lubrication and regular maintenance are critical for the performance and longevity of aluminum sprockets in high-load and high-speed applications. Adequate lubrication helps reduce friction, wear, and heat buildup.

Overall, while aluminum sprockets can be used in certain high-load and high-speed applications, their suitability depends on the specific operating conditions and the required performance characteristics. Engineers and designers should carefully assess the application requirements, load capacities, speed, and environmental factors to determine whether aluminum sprockets are the appropriate choice or if other materials, such as steel or alloy steel, would be more suitable for the specific application.

aluminum sprocket

How do I identify the signs of wear or fatigue in aluminum sprockets, and when should they be replaced?

Identifying signs of wear or fatigue in aluminum sprockets is essential to maintain the safety and optimal performance of the equipment. Regular inspection and monitoring can help detect early signs of issues and prevent potential failures. Here are some indicators of wear or fatigue in aluminum sprockets:

  • Tooth Wear: Examine the sprocket teeth for signs of wear, such as uneven or hooked tooth profiles. Excessive wear can lead to poor chain engagement and affect the overall efficiency of the system.
  • Teeth Damage: Check for any chipped, cracked, or broken teeth, which can weaken the sprocket’s integrity and compromise its function.
  • Surface Pitting: Look for small pits or craters on the sprocket’s surface, especially in outdoor equipment exposed to corrosive environments. Pitting can reduce the sprocket’s strength and increase the risk of failure.
  • Corrosion: Aluminum sprockets can corrode in certain conditions. Check for signs of corrosion, especially in outdoor equipment used in wet or humid environments.
  • Looseness: Check for any noticeable play or movement between the sprocket and its shaft or hub. Looseness can indicate a worn keyway or poor fit, affecting the sprocket’s ability to transmit power efficiently.
  • Excessive Noise: Unusual noises during operation, such as clicking or rattling sounds, may indicate misalignment, wear, or damage in the sprocket system.

Replacement Guidelines:

The replacement of aluminum sprockets should be based on the extent of wear, damage, and the sprocket’s criticality in the system. It is essential to follow the equipment manufacturer’s guidelines and recommended maintenance schedule. In general, sprockets should be replaced under the following conditions:

  • If the tooth wear exceeds the manufacturer’s specified limit.
  • If there is significant tooth damage, cracking, or chipping.
  • If surface pitting or corrosion has compromised the sprocket’s structural integrity.
  • If the sprocket teeth show signs of fatigue or deformation due to excessive loading.
  • If there is noticeable looseness or play between the sprocket and its shaft.
  • If the sprocket is causing excessive noise or vibration during operation.

Regular preventive maintenance and visual inspections can help identify signs of wear early on, allowing for timely replacement and minimizing the risk of sudden failures. Always use high-quality replacement sprockets that meet the required specifications and standards for the equipment.

Remember that sprocket wear is also influenced by factors such as operating conditions, load, chain lubrication, and maintenance practices. By properly maintaining the sprockets and the entire drivetrain system, you can extend their lifespan and ensure safe and efficient operation.

aluminum sprocket

Can you explain the properties of aluminum that make it suitable for sprocket manufacturing?

Aluminum possesses several properties that make it a suitable material for sprocket manufacturing:

1. Lightweight: Aluminum is known for its low density, making it significantly lighter than steel. This property is advantageous in applications where reducing weight is crucial to improve overall system efficiency, such as bicycles, motorcycles, and aerospace components. The lightweight nature of aluminum sprockets also reduces the rotational mass, leading to better acceleration and energy efficiency.

2. Corrosion Resistance: Aluminum naturally forms a thin, protective oxide layer on its surface when exposed to air. This oxide layer acts as a barrier against corrosion, protecting the metal from rust and other forms of degradation. As a result, aluminum sprockets are well-suited for outdoor applications, marine environments, and other situations where exposure to moisture and chemicals is common.

3. Machinability: Aluminum is highly machinable, meaning it can be easily shaped, cut, and formed into complex geometries with precision. This makes it cost-effective and efficient for manufacturing intricate sprocket designs with various tooth profiles.

4. Thermal Conductivity: Aluminum has excellent thermal conductivity, which allows it to dissipate heat quickly. In high-speed applications or systems where heat generation is a concern, aluminum sprockets can help manage and reduce thermal buildup, minimizing the risk of overheating and thermal expansion-related issues.

5. Electrical Conductivity: Aluminum is a good electrical conductor, making it suitable for applications where electrical conductivity is required. However, this property is less relevant in sprocket applications, where the primary concern is mechanical performance.

6. Recyclability: Aluminum is highly recyclable without compromising its properties. This makes it an eco-friendly choice for sprocket manufacturing, contributing to sustainability and environmental conservation efforts.

7. Cost-Effectiveness: Aluminum is generally more affordable than many other metals, including steel. Its cost-effectiveness makes aluminum sprockets an attractive option for various industries, especially when seeking lightweight solutions without sacrificing performance.

Despite its favorable properties, aluminum does have some limitations in certain high-stress and heavy-load applications. In such cases, steel sprockets may be preferred due to their higher strength and wear resistance.

Conclusion:

The properties of aluminum, including its lightweight nature, corrosion resistance, excellent machinability, thermal conductivity, electrical conductivity (though less relevant in sprocket applications), recyclability, and cost-effectiveness, make it a suitable material for sprocket manufacturing. Aluminum sprockets are particularly well-suited for applications that benefit from reduced weight, corrosion resistance, and efficient heat dissipation.

China OEM Motorcycle Bajaj100 Buffer Body Rear Sprocket Seat CZPT Body  China OEM Motorcycle Bajaj100 Buffer Body Rear Sprocket Seat CZPT Body
editor by Dream 2024-04-26

Aluminum Sprocket

As one of the aluminum sprocket manufacturers, suppliers, and exporters of mechanical products, We offer aluminum sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of aluminum sprockets.

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