China manufacturer Customized CNC Machining Service Sprocket Wheel Stainless Steel Roller Chain Sprocket

Product Description

Key attributes of round plate shell
Industry-specific attributes of round plate shell

CNC Machining or Not Cnc Machining
Material Capabilities Aluminum, Brass, Bronze, Copper, Hardened Metals, Precious Metals, Stainless steel, Steel Alloys

Other attributes of round plate shell

Place of Origin ZheJiang , China
Type Broaching, DRILLING, Etching / Chemical Machining, Laser Machining, Milling, Other Machining Services, Turning, Wire EDM
Model Number OEM
Brand Name OEM
Material Metal
Process Cnc Machining+deburrs
Surface treatment Customer’s Request
Equipment CNC Machining Centres / Core moving machine / precision lathe / Automatic loading and unloading equipment
Processing Type Milling / Turning / Stamping
OEM/ODM OEM & ODM CNC Milling Turning Machining Service
Drawing Format 2D/(PDF/CAD)3D(IGES/STEP)
Our Service OEM ODM Customers’drawing
Materials Avaliable Stainless Steel / Aluminum / Metals / Copper / Plastic

Best Seller of 304 Stainless Steel Polishing Finishing CNC Machining Bracket for Laser Cutting
 

About YiSheng

Business Type Factory / Manufacturer
Service CNC Machining
Turning and Milling
CNC Turning
OEM Parts
Material 1). Aluminum: AL 6061-T6, 6063, 7075-T etc
2). Stainless steel: 303,304,316L, 17-4(SUS630) etc
3). Steel: 4140, Q235, Q345B,20#,45# etc.
4). Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc
5). Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90) etc
6). Copper, bronze, Magnesium alloy, Delrin, POM,Acrylic, PC, etc.
Finish Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish, 
Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing,
electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench),
Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc.
Main Equipment CNC Machining center, CNC Lathe, precision lathe 
Automatic loading and unloading equipment
Core moving machine
Drawing format STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples. 
Tolerance +/-0.001mm ~ +/-0.05mm
Surface roughness Ra 0.1~3.2
Test Equipment Complete test lab with Projector, High-low temperature test chamber, Tensile tester
Gauge, Salt fog test
Inspection Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM
Depth Caliper Vernier, Universal Protractor, Clock Gauge
Capacity CNC turning work range: φ0.5mm-φ150mm*300mm
CNC center work range: 510mm*850mm*500mm
Core moving machine work range: φ32mm*85mm
Gerenal Tolerance:
(+/-mm)
CNC Machining: 0.005
Core moving: 0.005
Turning: 0.005
Grinding(Flatness/in2): 0.003
ID/OD Grinding: 0.002
Wire-Cutting: 0.002

 

RFQ of round plate shell /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Y
Warranty: Negotiate
Condition: New
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

aluminum sprocket

What are the weight savings and benefits of using aluminum sprockets in certain machinery?

Using aluminum sprockets can provide several weight-saving benefits in certain machinery and equipment:

1. Reduced Inertia: Aluminum is a lightweight material compared to steel. When used as sprockets in rotating components, such as motors, engines, or conveyor systems, the reduced weight results in lower inertia. This means that the system requires less energy to accelerate or decelerate, leading to improved efficiency and reduced power consumption.

2. Improved Performance: The lower weight of aluminum sprockets can lead to improved overall system performance. In applications like bicycles, motorcycles, and other vehicles, using lightweight sprockets can result in faster acceleration, better handling, and enhanced maneuverability.

3. Energy Savings: In power transmission systems, the reduced weight of aluminum sprockets means that less energy is required to rotate the sprockets and the connected chain. This can lead to energy savings and increased overall system efficiency, especially in large-scale industrial setups.

4. Reduced Wear on Bearings and Shafts: The lower weight of aluminum sprockets can reduce the load and wear on the bearings and shafts of the machinery. This can result in extended bearing life and reduced maintenance requirements.

5. Easier Installation: Due to their lightweight nature, aluminum sprockets are often easier to handle and install, especially in applications where accessibility is limited. This can simplify maintenance procedures and save time during installation or replacement.

6. Corrosion Resistance: While steel sprockets can be vulnerable to corrosion in certain environments, aluminum sprockets offer better corrosion resistance. This makes them suitable for applications in outdoor settings or environments with high humidity or exposure to corrosive substances.

7. Noise Reduction: The lighter weight of aluminum sprockets can contribute to reduced noise levels in certain machinery. Lower inertia and quieter operation can result in a more pleasant working environment and lower noise pollution in industrial settings.

It is essential to note that the benefits of using aluminum sprockets depend on the specific application and operating conditions. While they offer significant advantages in weight-sensitive or high-efficiency systems, they may not be suitable for heavy-load or high-impact applications due to their lower strength and wear resistance compared to steel. When considering the use of aluminum sprockets, a comprehensive evaluation of the application requirements, environmental factors, and overall system dynamics is necessary to make an informed decision.

aluminum sprocket

What are the cost considerations of using aluminum sprockets compared to other materials?

When considering the use of aluminum sprockets, there are several cost considerations to take into account. Aluminum sprockets have both advantages and disadvantages in terms of cost when compared to sprockets made from other materials like steel or plastic.

Advantages of Aluminum Sprockets in Terms of Cost:

  • Lower Material Cost: Aluminum is generally less expensive than some other materials commonly used for sprockets, such as stainless steel or high-strength alloys.
  • Manufacturing Cost: Aluminum is relatively easy to machine and work with, which can contribute to lower manufacturing costs for sprockets.
  • Lightweight Packaging and Shipping: Due to their lightweight nature, aluminum sprockets can lead to cost savings in packaging and shipping compared to heavier materials like steel.

Disadvantages of Aluminum Sprockets in Terms of Cost:

  • Lower Load Capacity: Aluminum sprockets typically have a lower load-carrying capacity compared to steel sprockets. For heavy-duty applications, larger and more robust aluminum sprockets may be required, which can affect overall costs.
  • Wear and Durability: While aluminum is a durable material, it may not have the same wear resistance and longevity as hardened steel or other high-strength materials. This could result in more frequent replacements and higher maintenance costs in certain applications.
  • Corrosion Protection: In corrosive environments, aluminum sprockets may require additional protective coatings or treatments to enhance their corrosion resistance, which can add to the overall cost.

Application Considerations:

The cost considerations of using aluminum sprockets depend on the specific application requirements and the trade-offs between material costs, performance, and longevity. For light to moderate-duty applications where weight reduction is essential, aluminum sprockets can be a cost-effective choice. In heavy-duty or high-load applications, steel sprockets may be preferred despite their higher material costs due to their superior load-carrying capacity and wear resistance.

Consultation and Evaluation:

When choosing sprockets for a particular application, it’s crucial to consider factors beyond just material costs. Consulting with sprocket manufacturers or engineering experts can help in evaluating the best-suited materials based on the specific requirements, budget, and expected lifespan of the sprockets in the given application.

By carefully assessing the costs and performance aspects of aluminum sprockets and comparing them to other material options, you can make an informed decision that meets both your budget and performance needs.

aluminum sprocket

What is an Aluminum Sprocket, and What are its Advantages over Other Materials?

An aluminum sprocket is a type of sprocket wheel made from aluminum metal. It is widely used in various applications, particularly in lightweight machinery and equipment. Aluminum sprockets offer several advantages over sprockets made from other materials:

Advantages of Aluminum Sprockets:

1. Lightweight: Aluminum is a lightweight material, making aluminum sprockets ideal for applications where reducing the overall weight of the machinery is crucial. The lower weight helps improve energy efficiency, reduce inertia, and make the equipment easier to handle and transport.

2. Corrosion Resistance: Aluminum has a natural oxide layer that provides excellent corrosion resistance. This characteristic makes aluminum sprockets suitable for outdoor applications or environments where exposure to moisture, chemicals, or other corrosive elements may occur.

3. High Strength-to-Weight Ratio: Despite being lightweight, aluminum sprockets can still exhibit good strength-to-weight ratio. This allows them to handle moderate loads while maintaining their lightweight properties.

4. Non-Magnetic: Aluminum is non-magnetic, which is advantageous in applications where magnetic interference could be problematic. Industries such as electronics and medical equipment often prefer non-magnetic materials.

5. Low Maintenance: Due to its corrosion resistance, aluminum sprockets require minimal maintenance, reducing downtime and operating costs.

6. Excellent Machinability: Aluminum is easy to machine, making it cost-effective for producing complex sprocket designs with precision. This is particularly beneficial for custom applications or unique specifications.

7. Heat Dissipation: Aluminum has good thermal conductivity, allowing it to dissipate heat efficiently. This can be advantageous in high-speed or high-temperature applications, as it helps prevent overheating.

8. Recyclability: Aluminum is highly recyclable, making it an environmentally friendly material choice. Recycling aluminum sprockets at the end of their life cycle helps conserve resources and reduce environmental impact.

Common Applications of Aluminum Sprockets:

Aluminum sprockets find applications in various industries, including:

  • Bicycles and motorcycles
  • Automotive
  • Robotics
  • Food processing equipment
  • Material handling
  • Conveyor systems
  • Aerospace

Overall, aluminum sprockets are a popular choice for many applications where lightweight, corrosion resistance, and design flexibility are essential considerations.

China manufacturer Customized CNC Machining Service Sprocket Wheel Stainless Steel Roller Chain Sprocket  China manufacturer Customized CNC Machining Service Sprocket Wheel Stainless Steel Roller Chain Sprocket
editor by Dream 2024-04-23

Aluminum Sprocket

As one of the aluminum sprocket manufacturers, suppliers, and exporters of mechanical products, We offer aluminum sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of aluminum sprockets.

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