China Custom OEM Custom Precision CNC Machining Machined Stainless Steel Motorized Bike Sprocket

Product Description

Company Profile

 

Workshop

Detailed Photos

Product Description

 

Material Alloy Steel, Copper alloy(brass,silicon bronze,phosphor bronze,aluminum bronze,beryllium copper),Stainless Steel,Aluminum,Titanium, Magnesium, Superalloys,Molybdenum, Invar,,Zinc,Tungsten steel,incoloy,Nickel 200,Hastelloy, Inconel,Monel,ABS, PEEK,PTFE,PVC,Acetal.
Surface Treatment Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing etc.
Producing Equipment CNC machine,automatic lathe machine,CNC milling machine,lasering,tag grinding machine etc.
Drawing Format Pro/E, Auto CAD, CZPT Works, UG, CAD/CAM, PDF
Managing Returned Goods With quality problem or deviation from drawings
Warranty Replacement at all our cost for rejected products
Main Markets North America, South America, Eastern Europe , West Europe , North Europe, South Europe, Asia
How to order * You send us drawing or sample
* We carry through project assessment
* We make the sample and send it to you after you confirmed our design
* You confirm the sample then place an order and pay us 30% deposit
* We start producing
* When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
* Trade is done, thank you!!

 

Quality Control

Packaging & Shipping

Customer Reviews

FAQ

Q1:What kind of information do you need for quotation?
A: You can provide 2D/3D drawing or send your sample to our factory, then we can make according to your sample.

Q2: Can we CZPT NDA?
A: Sure. We can CZPT the NDA before got your drawings.

Q3: Do you provide sample?
A: Yes, we can provide you sample before mass order.

Q4: How can you ensure the quality?
A: We have profesional QC,IQC, OQC to guarantee the quality.

Q5: Delivery time?
A: For samples genearlly need 25 days. Mass production: around 30~45 days after receipt of deposit (Accurate delivery time
depends on specific items and quantities)

Q6: How about the transportation?
A: You can choose any mode of transportation you want, sea delivery, air delivery or door to door express.

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Standard Or Nonstandard: Nonstandard
Application: Motor, Electric Cars, Motorcycle, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Manufacturing Method: Cut Gear
Toothed Portion Shape: Bevel Wheel
Material: Cast Steel
Customization:
Available

|

Customized Request

aluminum sprocket

What are the eco-friendly aspects of using aluminum sprockets?

Using aluminum sprockets offers several eco-friendly advantages compared to sprockets made from other materials like steel or plastic:

1. Recyclability: Aluminum is highly recyclable, and recycling aluminum requires significantly less energy compared to primary aluminum production. Choosing aluminum sprockets encourages the use of recycled materials, reducing the demand for new raw materials and minimizing the environmental impact of the manufacturing process.

2. Lightweight: Aluminum is a lightweight material, weighing about one-third of steel. The use of aluminum sprockets can contribute to reducing the overall weight of machinery and equipment, resulting in improved energy efficiency and reduced fuel consumption, particularly in vehicles and other mobile applications.

3. Corrosion Resistance: Aluminum has excellent corrosion resistance, even without additional surface treatments. This property extends the lifespan of aluminum sprockets and reduces the need for frequent replacements, thus minimizing waste and conserving resources.

4. Energy Efficiency: The lightweight nature of aluminum sprockets, especially in high-speed systems, reduces inertia and frictional losses. This results in higher energy efficiency, translating to reduced energy consumption and lower greenhouse gas emissions.

5. Low Toxicity: Aluminum is non-toxic, making it a safer choice for various applications. It does not release harmful substances into the environment during its use, making it more environmentally friendly than some other materials.

6. Reduced Landfill Waste: Aluminum sprockets that reach the end of their lifespan can be easily recycled, diverting them from landfills and reducing waste. Recycling aluminum also saves valuable landfill space and reduces the need for raw material extraction.

7. Sustainable Manufacturing: Aluminum production can be achieved using renewable energy sources, such as hydropower or solar energy. Utilizing sustainable energy for aluminum manufacturing further enhances the eco-friendliness of aluminum sprockets.

8. Lower Carbon Footprint: The overall carbon footprint associated with aluminum sprockets is lower than that of some other materials, especially if recycled aluminum is used in their production. This helps in the fight against climate change and promotes a more sustainable future.

By opting for aluminum sprockets, businesses and industries can contribute to environmental preservation and sustainability efforts. It is essential to choose materials and manufacturing processes that align with eco-friendly principles, and aluminum sprockets are an excellent choice in that regard.

aluminum sprocket

What are the cost considerations of using aluminum sprockets compared to other materials?

When considering the use of aluminum sprockets, there are several cost considerations to take into account. Aluminum sprockets have both advantages and disadvantages in terms of cost when compared to sprockets made from other materials like steel or plastic.

Advantages of Aluminum Sprockets in Terms of Cost:

  • Lower Material Cost: Aluminum is generally less expensive than some other materials commonly used for sprockets, such as stainless steel or high-strength alloys.
  • Manufacturing Cost: Aluminum is relatively easy to machine and work with, which can contribute to lower manufacturing costs for sprockets.
  • Lightweight Packaging and Shipping: Due to their lightweight nature, aluminum sprockets can lead to cost savings in packaging and shipping compared to heavier materials like steel.

Disadvantages of Aluminum Sprockets in Terms of Cost:

  • Lower Load Capacity: Aluminum sprockets typically have a lower load-carrying capacity compared to steel sprockets. For heavy-duty applications, larger and more robust aluminum sprockets may be required, which can affect overall costs.
  • Wear and Durability: While aluminum is a durable material, it may not have the same wear resistance and longevity as hardened steel or other high-strength materials. This could result in more frequent replacements and higher maintenance costs in certain applications.
  • Corrosion Protection: In corrosive environments, aluminum sprockets may require additional protective coatings or treatments to enhance their corrosion resistance, which can add to the overall cost.

Application Considerations:

The cost considerations of using aluminum sprockets depend on the specific application requirements and the trade-offs between material costs, performance, and longevity. For light to moderate-duty applications where weight reduction is essential, aluminum sprockets can be a cost-effective choice. In heavy-duty or high-load applications, steel sprockets may be preferred despite their higher material costs due to their superior load-carrying capacity and wear resistance.

Consultation and Evaluation:

When choosing sprockets for a particular application, it’s crucial to consider factors beyond just material costs. Consulting with sprocket manufacturers or engineering experts can help in evaluating the best-suited materials based on the specific requirements, budget, and expected lifespan of the sprockets in the given application.

By carefully assessing the costs and performance aspects of aluminum sprockets and comparing them to other material options, you can make an informed decision that meets both your budget and performance needs.

aluminum sprocket

How do I choose the right size and pitch of an aluminum sprocket for my application?

Choosing the correct size and pitch of an aluminum sprocket is crucial to ensure optimal performance and longevity in your application. Here’s a step-by-step guide to help you make the right selection:

  1. Identify the Chain Type: Determine the type and size of the chain that will be used with the sprocket. Chains come in various sizes and styles, and each requires a compatible sprocket.
  2. Count the Teeth: Check the existing sprocket or calculate the required number of teeth for the sprocket. The number of teeth affects the gear ratio, torque, and speed of the driven system.
  3. Pitch Measurement: Measure the pitch of the chain. The pitch is the distance between the center of two adjacent rollers in the chain. Common pitch sizes include 0.25 inch (6.35 mm), 0.375 inch (9.525 mm), 0.5 inch (12.7 mm), and others.
  4. Determine the Sprocket Size: Based on the chain pitch and the desired gear ratio, calculate the sprocket size. The size is determined by the number of teeth and the pitch circle diameter (PCD).
  5. Consider Tooth Profile: Choose the appropriate tooth profile for your application. Common tooth profiles include standard or ANSI tooth profile and the more specialized “sprocket tooth” profile used in certain power transmission systems.
  6. Check Bore Size: Ensure that the sprocket’s bore size matches the shaft size of your equipment. You may need to consider a sprocket with a pilot bore or a specific type of bushing or bore adapter for proper fitment.
  7. Load and Application Requirements: Evaluate the operating conditions, including the expected load, speed, and environment. This will help you choose a sprocket with the necessary strength and durability for your specific application.
  8. Material Selection: Since you are interested in aluminum sprockets, consider the advantages of aluminum, such as its lightweight nature and corrosion resistance. Ensure that aluminum is suitable for your application’s load and operating conditions.
  9. Consult with Experts: If you are unsure about the appropriate sprocket size and pitch for your application, consult with sprocket manufacturers, distributors, or mechanical engineers who can provide expert guidance based on your specific requirements.

By following these steps and carefully considering your application’s needs, you can choose the right size and pitch of an aluminum sprocket that will optimize the performance and efficiency of your mechanical system.

China Custom OEM Custom Precision CNC Machining Machined Stainless Steel Motorized Bike Sprocket  China Custom OEM Custom Precision CNC Machining Machined Stainless Steel Motorized Bike Sprocket
editor by Dream 2024-04-27

Aluminum Sprocket

As one of the aluminum sprocket manufacturers, suppliers, and exporters of mechanical products, We offer aluminum sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of aluminum sprockets.

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