China Chain and sprocket factory : 2500X5000mm integrated cold chain logistics China in Gwangju Republic of Korea Full Automation PLC Control Rubber Vulcanizationg Autoclave with ce certificate top quality low price

China Chain and sprocket factory : 2500X5000mm integrated cold chain logistics China in Gwangju Republic of Korea  Full Automation PLC Control Rubber Vulcanizationg Autoclave with ce certificate top quality low price

We – EPG Team the greatest Chain and agricultural gearbox manufacturing facility in China with 5 different branches. For more specifics: Cellular/whatsapp/telegram/Kakao us at: 0086-13083988828

The group has taken component in the making and revising of ISO/TC100 intercontinental chain common several years in good results and hosted the sixteenth ISO/TC100 Worldwide yearly meeting in 2004. With Owing to our sincerity in providing very best support to our clientele, understanding of your requirements and overriding perception of obligation toward filling buying demands,a specialised provider of a full variety of chains, sprockets, gears, gear racks, V-belts, couplings and reducers, pto shaft, agricultural gearboxes….in excess of thirty years of mixed knowledge in Bearings and Energy Transmission, EPG is completely able of developing and producing goods to suit your certain application. Our knowledgeable personnel of engineers and buyer support representatives search forward to providing you with any ISO 9001:2000 certified. Stocking distributor of power transmission items such as roller & numerous strand roller chains. Merchandise also contain brakes, drive elements, gears, torque limiters, U-joints, pulleys, sheaves, encoders, belt drives, clutches & motors are also obtainable. one. Programs of SINOMAC Vulcanization Autoclave

Rubber vulcanization is a chemical process at a offered strain, temperature and time for changing normal rubber into more resilient materia EPT by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) among individual polymer chains. Vulcanized materia EPT are much less sticky and have superior mechanical properties. And vulcanization autoclave is employed extensively for this chemical procedure. The principal merchandise are galoshes, rubber tubes, cable, rubber roller, rubber ball, and so on.In this discipline, SINOMAC has been the leader, as we have gathered full vulcanization knowledge and technological innovation for numerous many years.

two. Simple Style Information

2.1 Model and Measurement

  • Autoclave product:    SN-LHGR2550
  • Successful diameter:  2500mm
  • Effective size:      5000mm

  Definition:  * Efficient diameter is the inner diameter of the autoclave.

                    * Effective length is to point to do the real size of the shell.

two.2 Production Capability

  • Functioning circle of autoclave: can be established according to the doing work procedure
  • Max size of pulley:                Ø2000X5000mm

2.3 Electric Electrical power

  • Working voltage:          380V (AC)±5%, 3 section, 50 Hz
  • Manage power:                220VAC/50Hz/24VDC

2.4 H2o, Air and Steam Offer

  • Cooling h2o intake:         ~4m3/h
  • Cooling water strain:               min.3 bar ~ max. 6 bar
  • Handle air of management tools:   5 ~ 7bar
  • Steam capacity:                            2t/h

2.5 Environmental Conditions

  • Max. air temperature:     +50ºC
  • Min air temperature:       -5ºC
  • Relative Humidity:          <80%
  • Altitude:                          <2000m

three. EPT Attribute and Doing work Method

three.1. EPT Function
Autoclaves with immediate steam: heating and pressurization are carried out with steam. This heating technique is particularly effective and indicated for merchandise of huge sizes and fat. The temperature uniformity which generally differs among ±2°C,the trade capacity, taking place with condensation on colder surfaces, coupled with examined installations, enable to obtain excellent results.

three.2 Working Method

three.2.1 StHangZhourd curing recipe

  Temp. setpoint Push. setpoint Temp. action period Push. step length
Segment1 T1 P1 t one P-t1
Segment2 T2 P2 t 2 P-t2
Segment3 T3 P3 t 3 P-t3
Segment4 T4 P4 t 4 P-t4
Segment5 T5 P5 t five P-t5
Segment6 T6   t 6  
Segment7 T7   t seven  
Segment8 T8   t 8  
Segment9 T9   t nine  
Segment10 T10   t 10  
Segment11 T11   t eleven  
Segment12 T12   t twelve  
Segment13 T13   t 13  
Segment14 T14   t 14  
Segment15 T15   t fifteen  

three.2.2 A limited curing recipe illustration

4. Equipment Specialized Particulars

4.1 Pressure Vessel

SINOMAC Force Vessel with rapid-opening doorway, can be accredited to:

  • CHINESE STHangZhouRD, GB150-2011
  • AMERICAN STHangZhouRD ASME SEC VIII with ASME Certification
  • EUROPEAN STHangZhouRD PED ninety seven/23/EC with CE certificate.

4.2 Door System

  • The closing system of the autoclave is the indented sort assisted with a hydraulic technique, in buy to rapidly and secured make a entirely airtight closing.
  • The total method is made up of a few areas: a pair of gear flange, pushed gadgets and seal ring.
  • Hydraulically operated doorway opening and closing. It is controlled by PLC system.
  • The seal ring is created of silicon rubber.
  • Basic safety strain sensors have to prevent doorway opening in scenario of stress (authorized less than .1 bars).

4.3 Thermal Insulation Method
Inside Insulation and External Insulation
We use ceramic fiber as the insulation material. The heat transfer coefficient is extremely low to make the heat loss to a least. The masking board of ceramic fiber is stainless metal. It is corrosion resistant and looks good. Inside insulation design can get a lower power usage, although external insulation design will get a higher a single, but a greater temperature uniformity.

  • Insulation:Internal insulation layer
  • Insulation material:Ceramic fiber 
  • Exterior sheet metal: stainless metal,1. mm
  • Insulation thickness:100mm

 4.4 Heating Method

  • The heating method is a indirect steam variety.
  • The oblique system will be by means of stainless-steel or copper tubing sort warmth exchanger put on the rear side of the autoclave amongst admirer and products. The flow have to transfer from substance to enthusiast, then transfer entrance door utilizing vessel side to content
  • Heating Exchanger material :304 Stainless-steel with aluminum fin or copper tubing aluminum fin
  • Heating Exchanger sort: Multi-row finned tubing

four.5 Air Recirculating Technique

  • Very hot air circulating duct
    Annular air-duct placed on the two side of the autoclave inside as the forward air supply method. This style characteristics make the temperature more uniform, and working space far more big.  
  • The Motor supporter for circulation
    The motor is bolted to the rear of the autoclave, it drives the admirer straight.
  • Parameters of circulating admirer
    Electricity:18.5KW,6-pole, 3phase
    Connecting structure:direct-linked
    Rated rotate pace:960r/min(380V/50HZ)
    Fan wheel:7# centrifugal impeller(Diameter:700mm),
    Wind strain:1000Pa,
    Flow rate:12800 M3/h.
  • Shaft sealing
    Functioning with h2o cooling to promise a long life, the shaft h2o cooling with independent h2o pump and movement change to be fitted to monitor h2o stream and immediately alarm/stop the cycle if there is not ample h2o circulation.

4.6 Temperature monitoring components 
Temperature thermocouples: 2 pcs, K sort, including HMI checking, info-acquisition and management.

4.7 Pressure Components

  • Inlet and exhau EPT valve, proportionally controlled, Electric management valve.
  • Guide exhau EPT valve, 3-piece ball valve.
  • Stress transducer: 1
  • Precision: +/- 50mbar
  • Stress gauge:1

four.8 Control System

  • Management System is designed based on the investigation and development toward rubber vulcanization processing industry, like the PLC central managing portion, contact monitor (HIM) operation system and community, it is a user welcoming, state of the art, programmable digital system.
  • Password protected entry access, operator can log into the method by accessing the security login form with a title and password.
  • It is automatic managing, recording and graph the temperatures and pressure of the autoclave, audible alarms for high or minimal temperatures or force.
  • Guide operation screen allows operator take manual handle temperature, strain, and valves as permitted.
  • It can insert or help save the product working recipe, display the stress and temperature curve at any time and its paperless report function can recognize record, preserve and examine of approach curve and approach parameters.
  • It has more than-temperature and overpressure alarm and a variety of safety protection features.
  • Client can run register, login and typing in merchandise details, and recognize intranet or distant control. 
  • Interaction to a Private Personal computer permitted (Teamviewer ), with built in software program to plan, record and graph of approach in genuine time.
  • World wide web connection through Team-Viewer (VPN) with our Company.

four.9 Safety Method

four.9.1 Mechanical basic safety interlock I
Security restrict take care of is interlocked with the lid. Workers have to change the manage to unlock the  safety device then the lid can be opened.

4.9.2 Electrical security interlock II
The safety gadget operates with basic safety restrict take care of and connects with our ECC. When personnel function the reducer and basic safety restrict deal with, even though there is strain in the autoclave, the ECC will give a audio-gentle alarm.

4.9.3 Protection valves
There is one safety valves on the prime of autoclave. We have set a force limit in the valves. When the pressure exceed the restrict, the valves will function routinely to launch the air down to a reasonable force variety.

five. Configurations of Autoclave

  • HMI: Wenview contact screen, ZheJiang
  • PLC: Siemens
  • Principal electrical component : Schneider,China
  • Minimal switch: Omron
  • Autoclave Shell: ASME/PED/GB, SINOMAC
  • EPT factors: Hualiang, China

Handle cabinet in accordance to CE stHangZhourds

six. Program EPT View (Oblique steam heating)

seven. Packing

8.1  The gear will be correctly packed / wrapped thinking about lengthy-length ocean and land transportation and rough managing that may happen in the absence of each get-togethers.
eight.2  Proper safety from dampness, rust, mould, scratches, shaking, and so on, will be taken so that the goods could get there at the installation internet site in very good condition.
8.3  Shipping marks and warning signed will be obviously painted, and thorough packing li EPT (in English/Espanol) will be soundly connected, to the outside of the packing.

8. Autoclave Specification

No. Description Unit Specifications and Parameters
one Effective Working Diameter mm 2500
two Effective Working Length mm 5000
three Autoclave Track Distance mm 950
4 Design Pressure MPa one
five Max. Working Pressure MPa .8
6 Safety Valve Exhaust MPa .85
seven Design Temperature ºC one hundred eighty
eight Max. Working Temperature ºC one hundred sixty
nine Temperature Uniformity at Steady State ºC ±2
ten Openning Door Mode Hydraulic
11 Working Medium Compressed Air
12 Heating Mode Electric (Convection+Radiation)
thirteen Heating Power KW 162
14 Quantity of Circulating Fan Motor Set one
15 Quantity of Circulating Fan Motor KW fifteen
sixteen Thermocouple Type Type K or J
seventeen Vaccum Lines Piece
18 Quantity of Vaccum Pressure Transducer Piece
19 StHangZhourd Control Mode PLC+Pc
twenty Control Software  Thermal Processing Control (TPC)
21 Insulation Type Interior
22 Insulation Material Ceramic Fiber
23 Insulation Thickness mm 80
24 Insulation Sheet Material Stainless Steel or Aluminized Steel
twenty five Working Environment Temperature ºC Min. -20ºC, ,Max. +45ºC
26 Working Environment Humidity <60%
27 Power Supply 220/380VAC, 3P+N+PE, 50/60Hz
28 Bodyweight KG 14990

9. Skilled Workshop

ten. SINOMAC Worldwide Turnkey Assignments

With the experience of manufacture and service for 15 several years, our professional staff are ready to supply the global turnkey project, including a expert coaching. SINOMAC autoclaves can be produced as ASEM, PED, EPT stHangZhourds, as nicely as our Chinese stHangZhourd.

From the SINOMAC Crew, with 15 several years of experience.


The use of original gear manufacturer’s (OEM) element figures or emblems , e.g. CASE® and John Deere® are for reference functions only and for indicating merchandise use and compatibility. Our firm and the detailed replacement parts contained herein are not sponsored, approved, or produced by the OEM.

China Chain and sprocket factory : 2500X5000mm integrated cold chain logistics China in Gwangju Republic of Korea  Full Automation PLC Control Rubber Vulcanizationg Autoclave with ce certificate top quality low price

China Chain and sprocket factory : 2500X5000mm integrated cold chain logistics China in Gwangju Republic of Korea  Full Automation PLC Control Rubber Vulcanizationg Autoclave with ce certificate top quality low price

China Chain and sprocket factory : 2500X5000mm integrated cold chain logistics China in Gwangju Republic of Korea  Full Automation PLC Control Rubber Vulcanizationg Autoclave with ce certificate top quality low price

China Chain and sprocket factory : 2500X5000mm integrated cold chain logistics China in Gwangju Republic of Korea  Full Automation PLC Control Rubber Vulcanizationg Autoclave with ce certificate top quality low price

Aluminum Sprocket

As one of the aluminum sprocket manufacturers, suppliers, and exporters of mechanical products, We offer aluminum sprockets and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of aluminum sprockets.

Recent Posts